YTO Series ZJ Horizontal Heavy-Duty Slurry Pumps

Reliable Steep-Incline Material Handling Solutions for Mining & Aggregate Operations

Features:

  • Steep-Incline Anti-Slip Performance
  • Fully Mobile & Rapid Deployment
  • Heavy-Duty Impact Resistance
  • Precise Speed Regulation

 

    Introduction

    The YTO series ZJ horizontal slurry pumps are single-stage, single-suction centrifugal pumps specifically engineered for transporting high-concentration, highly abrasive and corrosive slurries containing solid particles in mining, coal preparation, power generation, metallurgy and environmental protection industries. Featuring a robust double-casing structure and premium high-chrome alloy wet parts, these pumps deliver exceptional durability and efficiency in the toughest operating conditions. As the critical equipment for slurry transfer between grinding, classification, flotation and tailings disposal processes, YTO ZJ slurry pumps ensure uninterrupted production and minimize operational downtime.

    Core Advantages

    ✅Heavy-Duty Double-Casing Design

    • Vertical split outer casing (QT500-7 ductile iron) with replaceable inner wear liners, discharge outlet can be rotated at 45° intervals to 8 different positions for flexible installation

    ✅ Superior Wear Resistance

    • All wetted components (impeller, front/back liners, volute liner) are cast from high-chrome alloy (Cr26-Cr28), providing 3-5 times longer service life than cast iron pumps

    ✅High Efficiency Hydraulic Design

    • Optimized impeller and volute profiles based on advanced two-phase flow theory, increasing efficiency by 15-20% compared to conventional slurry pumps and reducing energy consumption

    ✅Reliable Sealing System

    • Standard auxiliary impeller + packing combined seal creates a centrifugal pressure barrier to prevent slurry leakage; optional mechanical seal available for high-pressure applications

    ✅Easy Maintenance & Modular Construction

    • Horizontal split bearing housing and quick-disconnect design allow for fast inspection and replacement of wear parts without removing the pump from the pipeline

    ✅High Concentration Handling

    • Capable of transporting slurries with solid concentrations up to 60% by weight (mineral slurry) and 45% by weight (coal slurry)

    ✅Flexible Drive Options

    • Supports direct coupling, V-belt, hydraulic coupling and variable frequency drive to meet different operating requirements

    ✅Multi-Stage Series Capability

    • Can be installed in series to achieve higher discharge heads for long-distance pipeline transportation

    Working Principles

    The ZJ slurry pump operates on the centrifugal force principle. The motor drives the impeller to rotate at high speed, creating a low-pressure zone at the impeller eye that draws slurry into the pump. As the impeller blades rotate, they impart kinetic energy to the slurry, accelerating it outward through the volute casing. The volute then converts this kinetic energy into pressure energy, pushing the slurry through the discharge outlet to the desired location. The double-casing structure protects the outer pump body from wear, while the replaceable inner liners can be easily changed when worn, significantly extending the pump’s overall service life.

    Technical Specifications

    ModelOutlet Diameter (mm)Flow Rate (m³/h)Head (m)Speed (r/min)Motor Power (kW)Max Solid Size (mm)Weight (kg)
    YTO-ZJ-50-I-A335015-8010-4014807.5-1518320
    YTO-ZJ-65-I-A306530-12012-45148011-2225450
    YTO-ZJ-80-I-A368050-20015-6098015-3730680
    YTO-ZJ-100-I-A50100120-36020-10098037-160401250
    YTO-ZJ-150-I-A65150250-70025-12073075-315602800
    YTO-ZJ-200-I-A70200400-120020-90730110-400804200

    Note: Customized models with rubber liners (for corrosive slurries), ceramic liners (for ultra-abrasive applications) and explosion-proof motors are available upon request.

    Application Fields

    Mining Industry

    Transfer of gold, iron, copper, tungsten ore concentrates and tailings in mineral processing plants

    Coal Industry

    Transportation of coal slurry, heavy medium and tailings in coal preparation plants

    Power Generation

    Hydraulic ash removal and flue gas desulfurization slurry transfer in thermal power plants

    Metallurgical Industry

    Blast furnace slag disposal and wet metallurgical slurry transportation

    Environmental Protection

    Sewage treatment, construction waste recycling and dredging operations

    Chemical Industry:

    Handling of corrosive slurries, fertilizers and chemical raw materials

    Building Materials

    Conveying of limestone slurry and cement clinker in cement plants

    Typical Process Flows

    Tailings Disposal System

    Ball Mill → Hydrocyclone → YTO ZJ Slurry Pump → Tailings Thickener → YTO ZJ Slurry Pump → Tailings Pond

    Concentrate Transfer System

    Flotation Machine → Concentrate Thickener → YTO ZJ Slurry Pump → Filter Press → Drying Equipment

    Power Plant Ash Handling System

    Boiler → Ash Slurry Pit → YTO ZJ Slurry Pump → Ash Settling Pond → Water Recycling System

    YTO Service Commitment

    Pre-Sales Service

    ✅ Free on-site investigation and slurry characteristic analysis

    ✅ Professional pump selection and system design based on specific operating conditions

    ✅ Detailed investment budget and life-cycle cost analysis

    ✅ Customized solutions for high-temperature, corrosive or special slurry applications

    Sales Service

    ✅ Manufacturing strictly in accordance with ISO9001 quality standards

    ✅ Comprehensive performance testing and hydrostatic testing before delivery

    ✅ Export-standard packaging for safe international transportation

    ✅ Complete set of technical documents, operation manuals and maintenance guides

    After-Sales Service

    ✅ Experienced engineers dispatched for on-site installation and commissioning

    ✅ Free training for operators and maintenance personnel

    ✅ 1-year full equipment warranty, 6-month warranty for wearing parts

    ✅ Global original spare parts supply with 24-hour response time

    ✅ Lifetime technical support and equipment upgrade services

    Success Cases

    300t/d Gold Mine Tailings Project in Tanzania, Africa

    • Adopted 2 sets of YTO-ZJ-100-I-A50 slurry pumps for tailings transportation
    • Successfully handles 55% concentration gold tailings with high abrasive quartz particles
    • Stable operation for 2.5 years with only one impeller replacement
    • Energy consumption reduced by 18% compared to previous pumps used by the client

    500t/d Tungsten Ore Processing Plant in Jiangxi, China

    • Equipped with 4 sets of YTO-ZJ-80-I-A36 slurry pumps for concentrate and tailings transfer
    • High-chrome alloy wet parts provide excellent wear resistance against tungsten ore
    • Modular design reduces maintenance time by 40%
    • Helped the client achieve 98% production line availability

    800t/h Coal Preparation Plant in Australia

    • Installed 6 sets of YTO-ZJ-150-I-A65 slurry pumps for coal slurry and heavy medium circulation
    • Operates reliably in harsh mining environments with temperature variations from -10℃ to +45℃
    • Combined sealing system ensures zero slurry leakage, meeting strict Australian environmental standards
    • Low maintenance requirements have saved the client over $50,000 in annual operating costs

    Contact Us

    If you are looking for reliable jig machine equipment or need to optimize your mineral processing flow, please contact our technical team. We will provide you with customized solutions based on your ore characteristics and production requirements.

    Sales Hotline

    +86-13397070009

    Technical Consultation

    [email protected]

    Official Website

    www.ytomining.com

    Factory Address

    Mining Machinery Industrial Park, Shicheng County, Ganzhou City, Jiangxi Province, China

    Get In Touch With Us

    +8618066222379
    Wenfang Industrial Park, Qinjiang Town, Shicheng County, Ganzhou City, Jiangxi Province, China
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