YTO Series Desliming Cones

High-Efficiency Desliming & Pre-Classification Solutions

Features:

  • Exceptional Desliming Efficiency
  • Zero Energy Consumption & Ultra-Low Operating Cost
  • Robust & Durable Construction
  •  Flexible & Easy Operation

    Introduction

    The YTO series desliming cone (also known as gravity classifier or clarifying cone) is a simple yet highly effective solid-liquid separation and particle classification equipment that operates purely on gravity sedimentation principles. It is specially designed to remove fine slime (-0.037mm) from ore pulp and sand slurry, significantly improving the efficiency of subsequent beneficiation and washing processes. With no moving parts, zero energy consumption for classification and ultra-low maintenance costs, it is the most economical pre-treatment equipment for mineral processing plants and sand production lines worldwide.

    Core Advantages

    ✅Exceptional Desliming Efficiency

    • Removes 90%+ of fine slime (-0.037mm) from ore pulp, eliminating slime interference in subsequent separation processes
    • Improves flotation reagent utilization rate by 20-30% and gravity separation recovery rate by 10-15%
    • Precise classification of particles between 0.03mm and 0.3mm with sharp separation cut points
    • Adjustable underflow discharge rate to optimize desliming effect for different material properties

    ✅ Zero Energy Consumption & Ultra-Low Operating Cost

    • No moving parts, no power required for the classification process itself
    • Only requires a small feed pump to deliver slurry, total energy consumption is 80% lower than hydrocyclones
    • No wearing parts, almost no maintenance required, annual operating cost less than 5% of equipment investment
    • Simple structure with long service life of 10+ years

    ✅Robust & Durable Construction

    • Constructed with 6-12mm thick steel plate with anti-corrosion coating
    • Optional polyurethane or rubber lining for highly abrasive materials
    • Reinforced cone structure to withstand high slurry pressure
    • Multiple underflow outlet sizes available for different processing capacities

    ✅ Flexible & Easy Operation

    • No complex control systems, requires no professional operators
    • Adjustable underflow valve to easily control slurry concentration and discharge rate
    • Compact design saves installation space and civil engineering costs
    • Can be installed in series or parallel to meet different capacity requirements

    ✅Environmentally Friendly Operation

    • Closed structure design prevents slurry splashing and dust pollution
    • Overflow water can be recycled after sedimentation, reducing water consumption
    • No chemical additives required, completely environmentally friendly
    • Low noise operation with no mechanical vibration

    Working Principles

    The desliming cone consists of an inverted conical tank with a central feed pipe, an overflow weir at the top and an underflow discharge valve at the bottom. Ore slurry is fed tangentially into the cone through the central feed pipe, creating a gentle rotational flow. Under the combined action of gravity and centrifugal force, coarser and denser particles settle rapidly to the cone wall and slide down to the bottom, where they are discharged as underflow (deslimed product). Fine slime particles and water remain suspended in the upper part of the cone and overflow from the top weir as tailings.

    The classification efficiency can be adjusted by changing the feed flow rate, slurry concentration and underflow valve opening, making it adaptable to a wide range of material characteristics.

    Technical Specifications

    ModelCone Diameter (mm)Height (mm)Processing Capacity (m³/h)Feed Size (mm)Underflow Outlet Diameter (mm)Weight (kg)
    YTO-DC-50050012005-150-0.525-50150
    YTO-DC-10001000220020-500-1.050-100450
    YTO-DC-15001500320050-1200-1.5100-150950
    YTO-DC-200020004200120-2500-2.0150-2001800
    YTO-DC-250025005200250-5000-3.0200-3003200

    Note: Customized desliming cones with special materials and configurations are available upon request

    Application Fields

    YTO series desliming cones are widely used in the following applications:

    Mining Industry

    Desliming of gold, iron, tungsten, tin, copper and other ores before gravity separation or flotation

    Sand & Aggregate Production

     Desliming of manufactured sand and natural sand to meet construction standards

    Coal Industry

    Desliming of fine coal and coal slime classification

    Tailings Treatment

    Pre-concentration of tailings before further processing

    Environmental Protection

    Mud-water separation in construction sites and river dredging projects

    Non-Metallic Minerals

    Desliming of quartz sand, feldspar and fluorite ore

    Typical Process Flows

    Gold Ore Desliming Before Gravity Separation

    Ball Mill Discharge → Spiral Classifier → YTO Desliming Cone → Underflow (deslimed ore) to Shaking Table / Spiral Chute | Overflow slime to tailings

    Manufactured Sand Desliming Process

    VSI Sand Maker → Vibrating Screen → YTO Desliming Cone → Underflow (clean sand) to Spiral Sand Washer | Overflow slime to thickener

    Tungsten Ore Beneficiation Process

    Run-of-Mine Ore → Crushing → Grinding → YTO Desliming Cone → Underflow to Gravity Separation Circuit | Overflow to Flotation Circuit

    YTO Service Commitment

    Pre-Sales Service

    ✅ Free material desliming tests and classification efficiency analysis

    ✅ Professional process design and equipment configuration recommendations

    ✅ On-site investigation and installation guidance

    ✅ Detailed investment budget and return on investment calculation

    Sales Service

    ✅ Manufacturing strictly in accordance with ISO9001 quality standards

    ✅ Hydrostatic pressure test before delivery to ensure no leakage

    ✅ Export-standard packaging for safe international shipping

    ✅ Complete set of technical documents and operation manuals

    After-Sales Service

    ✅ Engineers dispatched for on-site installation guidance

    ✅ Free training for local operators

    ✅ 1-year equipment warranty

    ✅ Global spare parts supply with fast delivery

    ✅ 24/7 technical support via phone and video conference

    Success Cases

    50t/d Rock Gold Processing Plant in Egypt

    • Adopted 2 sets of YTO-DC-1500 desliming cones
    • Removed 92% of fine slime from ore pulp before gravity separation
    • Improved overall gold recovery rate from 72% to 85%
    • No maintenance required in 18 months of continuous operation
    • Total investment recovered in 3 months

    200t/h Manufactured Sand Production Line in Guangdong, China

    • Installed 3 sets of YTO-DC-2000 desliming cones
    • Reduced finished sand mud content from 3.5% to 0.4%, meeting national construction standards
    • Saved 30% of water consumption in the subsequent sand washing process
    • Improved sand quality and increased product selling price by 15%

    100t/d Tungsten Ore Processing Plant in Ganzhou, China

    • Equipped with 1 set of YTO-DC-1500 desliming cone
    • Effectively removed fine slime that was interfering with gravity separation
    • Increased tungsten recovery rate by 12%
    • Simple operation and zero maintenance costs
    • Highly praised by the client for its excellent performance

    Contact Us

    If you are looking for reliable jig machine equipment or need to optimize your mineral processing flow, please contact our technical team. We will provide you with customized solutions based on your ore characteristics and production requirements.

    Sales Hotline

    +86-13397070009

    Technical Consultation

    [email protected]

    Official Website

    www.ytomining.com

    Factory Address

    Mining Machinery Industrial Park, Shicheng County, Ganzhou City, Jiangxi Province, China

    Get In Touch With Us

    +8618066222379
    Wenfang Industrial Park, Qinjiang Town, Shicheng County, Ganzhou City, Jiangxi Province, China
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