YTO-GTX Series Rotary Drum Scrubber

Powerful Cleaning Solutions for High-Clay Content Ores

Features:

  • Super High Clay Content Processing Capacity
  • Autogenous High-Efficiency Scrubbing Principle
  • Anti-Clogging Trouble-Free Design
  • Exceptionally Long Wear-Resistant Service Life

 

    Introduction

    The YTO-GTX series rotary drum scrubber is a heavy-duty ore washing equipment specially designed for processing ores with high clay content and strong viscosity. It is widely used in desliming, impurity removal and pretreatment operations of difficult-to-wash ores such as alluvial gold, iron ore, manganese ore, tin ore and bauxite. Adopting the autogenous scrubbing principle, it uses the collision and friction of the ore itself to completely separate clay inclusions, solving the industry problems of incomplete cleaning and easy blockage of traditional ore washing equipment for cemented clay. It is the core equipment for pre-treatment in mineral processing.

    Core Advantages

    ✅Super High Clay Content Processing Capacity

    • Can process ores with clay content up to 40%, with cleaning degree over 95%
    • Maximum feed size 200mm, suitable for direct feeding of large ore blocks
    • Long cylinder design extends material residence time to ensure sufficient scrubbing
    • Maintains stable operation even when processing highly viscous laterite and bauxite

    ✅ Autogenous High-Efficiency Scrubbing Principle

    • Uses the collision and friction of the ore itself for scrubbing without additional media
    • Internal spiral lifting plate design makes the material form continuous tumbling motion
    • Cooperates with high-pressure water spray system for 360° all-round washing
    • Effectively strips oxide films and clay inclusions on ore surfaces, improving subsequent beneficiation recovery rate

    ✅Anti-Clogging Trouble-Free Design

    • No screen structure, completely eliminating blockage problems
    • Reverse spiral guide plate design prevents large material accumulation
    • Automatic slag discharge system timely discharges waste rock and debris
    • Operation failure rate below 0.8%, annual effective working time over 8000 hours

    ✅Exceptionally Long Wear-Resistant Service Life

    • Cylinder lining adopts 16mm thick high-manganese steel plate or 20mm thick wear-resistant rubber plate
    • Lifting plates are cast with high-chromium alloy, with service life of 3-5 years
    • Heavy-duty supporting roller structure with stable operation and small vibration
    • Hard tooth surface reducer transmission with high transmission efficiency and long service life

    ✅Multi-Functional Integrated Design

    • Integrates four functions of ore washing, desliming, classification and dewatering in one unit
    • Can be equipped with tail screening device to directly produce products of different particle sizes
    • Optional gear transmission or tire transmission methods
    • Supports both fixed and mobile installation methods

    ✅Eco-Friendly & Energy-Saving Operation

    • Water recycling rate up to 90%, significantly reducing water consumption
    • Fully enclosed structure design with no dust overflow, meeting environmental protection requirements
    • Unit processing energy consumption is 20% lower than spiral ore washers
    • Operating noise ≤85dB, far below industry standards

    Working Principles

    The rotary drum scrubber adopts an inclined cylindrical cylinder structure supported by four supporting rollers. The motor drives the cylinder to rotate at low speed through a reducer. The ore to be washed enters the cylinder from the feed end and is continuously lifted and dropped by the internal spiral lifting plates, forming a continuous tumbling motion. At the same time, high-pressure water is sprayed into the cylinder from multiple angles to fully wash away the mud and impurities on the ore surface. Under the action of ore collision, friction and water scouring, clay inclusions are completely broken up and dissolved in water. Low-density mud and fine sludge are discharged from the overflow port at the upper end of the cylinder, while clean ore is pushed to the discharge end by the spiral guide plate and discharged after classification by the tail screening device.

    Technical Specifications

    ModelCylinder Diameter (mm)Cylinder Length (mm)Capacity (t/h)Feed Size (mm)Cylinder Speed (r/min)Motor Power (kW)Weight (kg)
    YTO-GTX-10301000300030-500-10028153800
    YTO-GTX-12301200300050-800-15025225200
    YTO-GTX-15401500400080-1500-20022378500
    YTO-GTX-185018005000150-2500-200205513500
    YTO-GTX-206020006000250-4000-200187519500

    Note: Rotary drum scrubbers with screening function and mobile rotary drum scrubbers can be customized according to customer requirements

    Application Fields

    Precious Metal Mines

    Washing and desliming of alluvial gold and alluvial platinum ores

    Ferrous Metal Mines

    Pretreatment of iron ore, manganese ore and chromite ore

    Non-Ferrous Metal Mines

    Ore washing of tin ore, tungsten ore and bauxite

    Non-Metallic Mines

    Cleaning of quartz sand, feldspar and fluorite

    Sand & Aggregate Production

    Desliming and cleaning of river pebbles and granite

    Construction Waste Recycling

    Impurity removal and cleaning of recycled aggregates

    Typical Process Flows

    Alluvial Gold Washing Process

    Raw Ore → Vibrating Feeder → YTO-GTX Rotary Drum Scrubber → Trommel Screen → Jig Machine → Spiral Chute → Shaking Table → Gold Concentrate

    Iron Ore Washing Process

    Raw Ore → Jaw Crusher → YTO-GTX Rotary Drum Scrubber → Vibrating Screen → Ball Mill → Magnetic Separator → Iron Concentrate

    Bauxite Washing Process

    Raw Ore → Jaw Crusher → Cone Crusher → YTO-GTX Rotary Drum Scrubber → Spiral Classifier → Flotation Machine → Aluminum Concentrate

    YTO Service Commitment

    Pre-Sales Service

    ✅ Free material analysis and ore washing tests

    ✅ Professional ore washing production line design and equipment configuration

    ✅ On-site investigation and civil engineering guidance

    ✅ Detailed investment budget and return on investment analysis

    Sales Service

    ✅ Manufacturing strictly in accordance with ISO9001 quality standards

    ✅ Comprehensive performance testing and quality inspection before delivery

    ✅ Export-standard packaging to ensure transportation safety

    ✅ Complete technical documents and operation manuals provided

    After-Sales Service

    ✅ Engineers dispatched to guide on-site installation and commissioning

    ✅ Free training for operators and maintenance personnel

    ✅ 1-year full machine warranty, 6-month warranty for wearing parts

    ✅ Global original spare parts supply with 24-hour response

    ✅ Lifetime technical support and equipment upgrade services

    Success Cases

    300t/d Alluvial Gold Washing Project in Ghana

    • Adopted 1 set of YTO-GTX-1540 rotary drum scrubber
    • Processes alluvial gold ore with 35% clay content
    • Clay content of washed ore ≤1%, gold recovery rate increased by 15%
    • Equipment has been operating continuously for 2 years without major failures

    200t/d Bauxite Washing Project in Guangxi, China

    • Equipped with 1 set of YTO-GTX-1850 rotary drum scrubber
    • Processes highly viscous lateritic bauxite
    • Effectively removes silica impurities in ore, aluminum-silicon ratio increased by 2.5
    • Annual processing of 60,000 tons of bauxite, creating economic benefits of 12 million RMB

    150t/d Manganese Ore Washing Project in Australia

    • Installed 1 set of YTO-GTX-1230 rotary drum scrubber
    • Processes oxidized manganese ore, removing clay and impurities on the surface
    • Manganese concentrate grade increased from 28% to 35%
    • Equipment adapts to tropical high-temperature and high-humidity environment, stable operation

    Contact Us

    If you are looking for reliable jig machine equipment or need to optimize your mineral processing flow, please contact our technical team. We will provide you with customized solutions based on your ore characteristics and production requirements.

    Sales Hotline

    +86-13397070009

    Technical Consultation

    [email protected]

    Official Website

    www.ytomining.com

    Factory Address

    Mining Machinery Industrial Park, Shicheng County, Ganzhou City, Jiangxi Province, China

    Get In Touch With Us

    +8618066222379
    Wenfang Industrial Park, Qinjiang Town, Shicheng County, Ganzhou City, Jiangxi Province, China
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